Baijun Machinery specializes in hot pressing equipment, precision stamping equipment, and powder forming equipment.
(National High-Tech Enterprise)
Product Description
I. Core Application Areas
The dedicated baking tray heating press machine is primarily used for the compression molding of thermosetting/thermoplastic composite materials (such as carbon fiber, glass fiber, SMC/BMC/DMC/GMT) and plastic sheets (including ABS, PP, PA, PC+PMMA, PET), and is widely applied in the following industries:
- Automotive Industry: Body components (front and rear bumpers, dashboards,车身壳体, hard-shell roofs), engine peripherals (air conditioner housings, intake manifold covers, engine soundproofing panels), interior parts (door trim panels, instrument clusters, seats), and more—particularly suited for the mass production of SMC materials (such as bumpers and roofs).
- Aerospace: Missile components (missile launch canisters, missile wings, high-performance radar domes), aircraft parts (aircraft propeller blades, thrust reverser vanes, helicopter transmission shafts), and more—these require high-strength, high-precision composite material components.
- Home Appliances & 3C Electronics: Including appliance panels (such as refrigerator and washing machine exterior panels) and structural components for 3C products (like laptop casings, 5G device accessories, and printed circuit boards for electronic devices), all backed by precise molding capabilities for plastic sheets.
- Architecture and Bathroom Products: Architectural components (water tanks, construction formwork, storage room elements), bathroom fixtures (bathtubs, shower rooms, sinks, toilets, vanities), as well as integrated bathroom equipment such as washbasins and bathtubs.
- Railway vehicles: Railway vehicle window frames, restroom components, seats, coffee table surfaces, carriage wall panels and ceiling panels—these must meet the durability requirements for railway equipment.
II. Core Features
This equipment is designed to meet the molding requirements of composite materials and plastic sheets (such as resin flow, fiber orientation, and curing reactions), featuring the following specialized characteristics:
1. Precise Temperature Control:
2.
- Utilizes a mold temperature controller for heating (with thermal oil as the heat-transfer medium), offering a temperature range of 0–350°C (high-temperature models can reach up to 350°C), and achieving temperature control accuracy of ±0.1°C (via PLC intelligent control).
- Supports segmented heating and curve-based temperature ramping (e.g., "preheating - heating - pressure-maintaining curing"), ensuring stable resin softening, flow, and curing reactions—such as high-temperature curing of carbon fiber prepregs.
3. Flexible Pressure Regulation:
4.
- Employing multi-stage pressure control (incremental pressure increase), slow pressurization, and servo-controlled flexible pressing, with a pressure range of 100T–1200T—e.g., 160T is suitable for sheets thinner than 1.0mm.
- Supports pressure-holding and curing control to ensure tight bonding between the resin and fibers in composite materials (such as carbon fiber), preventing delamination or bubble formation.
5. Efficient Molding Capability:
6.
- Adopting a top-and-bottom plate heating design ensures even heat distribution, preventing localized overheating of the material.
- Supports one-shot two-part molding (e.g., a single 600x600mm mold can produce two components at once), with a short molding cycle—approximately 10 minutes per mold—boosting production efficiency.
7. Extensive Material Compatibility:
8.
- Adapts to a variety of materials, including thermoset composites (carbon fiber, glass fiber, modified epoxy sheets) and thermoplastic sheets (ABS, PP, PA, PC+PMMA, PET, PETG/APET);
- To address the high strength and high modulus characteristics of composite materials such as carbon fiber, a pressure-holding curing process has been designed to ensure that the final product meets the required mechanical performance standards.
9. Intelligent Process Management:
10.
- Equipped with PLC computer control, it allows segmented adjustment of parameters such as pressure, time, and position (e.g., stepwise pressurization and setting of holding-pressure duration);
- Supports rapid vacuum functionality to prevent bubble formation during material molding, enhancing the smoothness of the finished product.
11. Highly adaptable molds:
12. The planar and workbench surfaces feature **"T"-type slots**, allowing for the secure clamping of molds with various specifications and complex profile shapes (such as composite material engine blade molds), making them suitable for manufacturing components with intricate geometries (e.g., automotive front-end parts, aircraft propeller blades).
Summary
The dedicated baking tray heating and molding machine, with its precise temperature control, flexible pressure adjustment, and highly efficient molding capabilities, meets the stringent requirements of composite material and plastic sheet molding processes—such as strength, precision, and consistency. It is a critical piece of equipment for the mass production of high-performance components in industries like automotive, aerospace, and home appliances. At its core, the machine seamlessly integrates material properties with process control, ensuring both product quality and manufacturing efficiency.
Main performance and features of the equipment:
a. Automatic mold ejection function;
b. The baking tray automatically enters the mold to heat the sheet material;
c. Precise temperature control function;
h. Multi-stage pressure control, with each stage having its own set holding-pressure time;
I. Multiple venting function;
j. Scheduled heating function;
k. Product production data menu-based save/restore functionality;
1000-second ultra-long holding pressure function;
Environmental equipment
Factory
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Factory 2
Factory 3
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Automatic Baking Tray Heating Molding Machine
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Contact Information
Tel: 0757-88816080
Mobile: 180-2225-3860(Mr. Guan)
Email: 1961666888@qq.com
add: No. 8, Self-compiled Building, Baidouli Factory, Industrial Zone, Shuaibian Economic Cooperative, Laobian Community, Danzao Town, Foshan City, Guangdong Province
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