Baijun Machinery specializes in hot pressing equipment, precision stamping equipment, and powder forming equipment.
(National High-Tech Enterprise)
Product Description
Application Analysis of Multi-Layer Hot Press Molding in the Electrical and Electronics Field
1. Major Composite Materials Products in the Electrical and Electronics Field
The electronics and electrical sector is a key market for composite material applications, particularly in areas such as 5G communications, smart wearables, and consumer electronics, where demand is rapidly growing for lightweight, high-strength composites with excellent signal penetration capabilities.
Products in the electrical and electronics field that primarily utilize carbon fiber and glass fiber composites include:
5G communication equipment components:
- 5G phone back cover: Leveraging the lightweight, high-strength, and signal-penetrating advantages of carbon fiber composite materials.
- 5G base station antenna radome: Must feature excellent electromagnetic wave penetration and weather resistance.
- Communication equipment enclosure: Requires lightweight, high strength, and a certain level of electromagnetic shielding performance.
Smart wearable devices:
- VR/AR device casings: Pursuing lightweight design, high strength, and comfort.
- Smartwatch and wristband structural components: require lightweight, high-strength materials.
- Rigid support structures for wearable devices: leveraging the high specific strength of carbon fiber.
Consumer electronics:
- Tablet backplate: Made from carbon fiber or glass fiber composite materials to achieve lightweight design and high strength.
- Laptop casing/base cover: Requires a material that is lightweight, high-strength, and offers excellent heat dissipation.
- TWS earphone back cover: Leveraging the lightweight, high-strength, and signal-penetrating properties of fiberglass panels.
Other electronic components:
- Circuit board substrate: Requires a composite material with excellent insulation properties and dimensional stability.
- Internal support structure for electronic devices: Leveraging the lightweight and high-strength properties of composite materials.
- E-cigarette body: Designed for lightweight construction, high strength, and sleek aesthetics.
2. Characteristics of Multi-layer Hot-Pressing Technology for Electronic and Electrical Products
Composite material products in the electronics and electrical fields are typically thin-walled structures, demanding high precision in dimensions, superior surface quality, and excellent signal penetration. Their multi-layer hot-pressing molding process has the following characteristics:
Temperature control requirements:
- Lower curing temperature: Typically between 120–200°C to prevent damage to electronic components.
- Precise temperature control: Temperature fluctuations must be kept within a narrow range, typically ±1–2°C, to ensure consistent material properties.
- Rapid temperature control requirements: To enhance production efficiency, equipment often needs to have the ability to quickly heat up and cool down.
Pressure control requirements:
- Moderate molding pressure: Typically ranges from 1 to 10 MPa (equivalent to approximately 10 to 100 tons of force), depending on the material and product design.
- Uniform pressure distribution: Ensures even stress across all parts of the product, preventing deformation or uneven density.
- Multi-stage pressure control: A multi-step pressurization process may be required, involving low-pressure impregnation followed by high-pressure shaping.
Vacuum level requirements:
- High-vacuum environment: Typically, a vacuum level between 0.1 and 1 kPa (-0.1 to -0.095 MPa) is required to eliminate bubbles and enhance material density.
- Vacuum-assisted molding: Initiate vacuum during the pre-compression stage to reduce porosity and enhance product quality.
Characteristics of the molding cycle:
- Shorter molding cycles: Compared to industries like aerospace, the thermoforming cycle for electronic and electrical products is typically much shorter, usually ranging from 10 to 30 minutes.
- Suitable for mass production: The multi-layer hot-pressing molding process can meet the demands of large-scale manufacturing for electronic and electrical products.
Previous entry:
Environmental equipment
Factory
Factory 1
Factory 2
Factory 3
Factory 4
Get a Quote
High-Precision Hot-Pressing Oil Machine for the 3C Industry
If you require custom-delivered products, Please contact us!
Share to
Category Belonging
Keywords
Related Products
High-Precision Hot-Pressing Oil Machine for the 3C Industry
-
High-Precision Hot-Pressing Oil Machine for the 3C Industry
3C electronics manufacturing: mobile phone back covers (e.g., PC+PMMA composite panels), VR/AR helmet casings, and TWS earphone back covers (requiring lightweight, sleek design, and excellent scratch resistance).
-
High-Precision Four-Column Multi-Layer Composite Material Hot Press Molding Machine
The high-precision four-column multi-layer hot press molding machine is a key piece of equipment for mass-producing multi-material components, combining the "stability of the four-column structure," the "efficiency of the multi-layer heating plates," and the "reliability of high-precision control."
-
Multilayer Composite Hot Press Molding Machine
The multi-layer composite hot press is a key piece of equipment for the mass production of multi-material components, combining the "stability of a four-column structure," the "efficiency of multi-layer heating plates," and the "reliability of high-precision control."
-
Ultra-high-precision hot pressing machine
The high-precision hot press molding machine (hereinafter referred to as the "High-Precision Machine") boasts core advantages such as positioning accuracy of ±0.01 mm, temperature control accuracy of ±1°C, and pressure accuracy of ±0.1 MPa. It focuses on the mass production of high-value, highly complex, and consistently reliable products, serving a range of strategic emerging industries.
-
High-Precision Four-Column Top-Cylinder Hot Press Molding Machine
The high-precision four-column, upper-cylinder hot press is the core equipment for "high-precision hot pressing," offering "stable four-column guidance," "precise upper-cylinder actuation," and "accurate control of temperature and pressure." These features enable it to meet the "small-size, high-precision, mass-production" requirements of advanced products such as composite materials, electronic components, and metal items.
-
High-Precision Four-Column Bottom-Cylinder Hot Press Molding Machine
The high-precision four-column, bottom-cylinder hot press is the core equipment for "upward-pressure precision molding." Its "rigid four-column structure," "stable bottom-cylinder drive," and "precise control of temperature and pressure" enable it to meet the "mass production + high-accuracy" demands across multiple industries, including rubber, composite materials, metals, and eco-friendly products.
Multi-layer four-column composite material hot press molding machine
-
High-Precision Four-Column Multi-Layer Composite Material Hot Press Molding Machine
The high-precision four-column multi-layer hot press molding machine is a key piece of equipment for mass-producing multi-material components, combining the "stability of the four-column structure," the "efficiency of the multi-layer heating plates," and the "reliability of high-precision control."
-
Multilayer Composite Hot Press Molding Machine
The multi-layer composite hot press is a key piece of equipment for the mass production of multi-material components, combining the "stability of a four-column structure," the "efficiency of multi-layer heating plates," and the "reliability of high-precision control."
Multi-layer Frame-Type Composite Material Hot Press Molding Machine
-
Frame-type Multi-layer Composite Material Hot Press Molding Machine / Hot Press
Primarily suited for the thermoset molding processes of composite material sheets such as carbon fiber and glass fiber, as well as for the compression molding of 3D structural components. Specifically applied in the thermoset processing of composite parts used in automotive accessories, sports equipment, mobile phone components, and other 3C electronics industry products.
-
Frame-type Composite Material Hot Press Molding Machine / Hot Press
The frame-type multi-layer composite material hot-pressing machine is the "core equipment" for large-scale production of high-end composites, with its "stable frame structure," "efficient multi-layer design," and "reliable high-precision control," making it a critical support for lightweight yet high-strength products in industries such as aerospace, automotive manufacturing, and sports equipment.
Closed-Loop High-Temperature Vacuum Hot Press Machine
-
Vacuum Multi-Layer Hot Press Molding Machine
This model is primarily used in the production process of products requiring exceptionally high quality, particularly those made using carbon fiber or glass fiber compression molding. Both the molds and materials are cured and shaped under vacuum conditions at elevated temperatures, ensuring that the final products are free from defects such as air bubbles. Additionally, it is also suitable for thermocompression bonding of metal materials at low temperatures—between 300 and 400 degrees Celsius—and in a vacuum environment, effectively preventing oxidation during the process.
-
Vacuum High-Temperature Multi-Layer Hot Pressing Machine
The core value of the high-temperature vacuum hot-pressing machine lies in achieving high-performance material molding through the combination of "high temperature + vacuum + precise control." Its features—such as "high-temperature adaptability, ultra-high vacuum purity, and advanced precision control"—make it an indispensable piece of equipment in cutting-edge manufacturing fields like ceramics, semiconductors, and composite materials.
High-Temperature Four-Column Hot Press Machine
Large-surface Non-Standard Customized Hot-Press Molding Machine
Automatic Baking Tray Heating Molding Machine
Servo hydraulic press
Precision Servo Hydraulic Press
-
Servo Hydraulic Press
The full name of the servo hydraulic press is: Precision Intelligent CNC Servo Hydraulic Press. It features a CNC system equipped with a human-machine interface powered by a servo-driven oil pump system, enabling users to set pressing parameters and view real-time pressing data. Additionally, the system includes an integrated online inspection function for monitoring the quality of pressed products during operation.
-
Precision Servo Hydraulic Press
The full name of the servo hydraulic press is: Precision Intelligent CNC Servo Hydraulic Press. It features a CNC system equipped with a human-machine interface powered by a servo-driven oil pump system, enabling users to set pressing parameters and view real-time pressing data. Additionally, the system includes an integrated online inspection function for monitoring the quality of pressed products during operation.
Servo Electric Cylinder Press
Precision Stamping Equipment and Dies
Precision Hydraulic Press
-
Four-Column Precision Punching Press
The precision punching machine features an all-steel, welded frame structure that combines the benefits of precision stamping and cold pressing. It delivers high cutting accuracy and produces clean, smooth shear surfaces, enabling one-step forming of finished products directly from the stamping process.
-
Gantry-Type Precision Punching Machine (Eight-Sided High-Precision Guidance)
The precision punching machine features an all-steel, welded frame structure that combines the benefits of precision stamping and cold pressing. It delivers high cutting accuracy and produces clean, smooth shear surfaces, enabling one-step forming of finished products directly from the stamping process.
-
Automatic Precision Hydraulic Press
The Baijun Automatic Precision Punching Hydraulic Press features an all-steel, welded frame structure that combines the benefits of precision punching and cold pressing. It delivers high punching accuracy and excellent shearing surface finish, enabling one-step stamping and forming of finished products.
-
Four-column precision hydraulic press
The Baijun Four-Column Precision Hydraulic Press features an all-steel, welded frame structure that combines the precision stamping and cold pressing capabilities, delivering high cutting accuracy and exceptionally smooth shear surfaces—enabling one-step forming of finished products.
Precision Stamping Die
Powder-to-Shape Hydraulic Press
-
Powder Molding Hydraulic Press
-
Universal Powder Molding Machine
The Baijun Powder Forming Machine (video) features servo motor-driven operation, with centralized control provided by a PLC and human-machine interface, enabling integrated mechanical, electrical, hydraulic, and pneumatic control.
-
Automatic Hydraulic Press for Magnetic Materials
Die Casting Island Trimming Machine
Die Casting Island Trimming Machine
-
Die-casting island edge trimming hydraulic press
-
Automatic Edge-Cutting Machine for Die-Cast Parts on the Island
The Baijun Die Casting Island Internal Castings Automatic Deburring Machine / Die Casting Island Internal Castings Deburring Machine / Die-Cast Hydraulic Runner Deburring Machine is a core piece of equipment designed to complement precision die casting machines. After conducting extensive research and gathering feedback from numerous die-casting manufacturers, Baijun has launched its 7th-generation peripheral equipment for die casting islands—the Die Casting Island Internal Castings Runner Deburring Machine.
-
Die-casting trimmer
The die-casting trimmer machine features a four-column, three-plate frame structure and an advanced master-slave cylinder hydraulic circuit. It outperforms conventional hydraulic presses in terms of noise levels, speed, and power consumption, making it a highly efficient, high-speed, high-force, and environmentally friendly next-generation hydraulic press designed specifically for cutting sprues from die-cast parts. This machine is widely used across the die-casting industry.
Six-Axis Robot Picking and Placing Project
Brake Pad Equipment
Steel-backed precision punching machine
Steel-backed Automatic Feeder
Quick Stretching Machine Series
Custom Non-Standard Hydraulic Press
Multi-station hydraulic press
Top-acting hydraulic press
Single-column hydraulic press
Four-column hydraulic press
Framework Hydraulic Press
Automotive Trim Hot Press Machine
Universal Large Hydraulic Press
Large hydraulic cylinder
Custom Hydraulic Cylinders
Hydraulic oil cylinder
Construction machinery cylinders
Customized Servo Hydraulic Systems
Contact Information
Tel: 0757-88816080
Mobile: 180-2225-3860(Mr. Guan)
Email: 1961666888@qq.com
add: No. 8, Self-compiled Building, Baidouli Factory, Industrial Zone, Shuaibian Economic Cooperative, Laobian Community, Danzao Town, Foshan City, Guangdong Province
Our product services
Quick Navigation
Official WeChat